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    Custom Hats: Which Material Should You Choose?

    • Author:Aung Crown
    • Source:Aung Crown
    • Release on:2022-01-13

    Are you interested in some custom hats? Ones that you'd be able to wear while exercising?

    What type of material would be good? Want to know? If so, be sure to read on!

    Let's take a look at some of the most popular materials used for making hats.

    Best fabrics for hats


    A lot of people associate wool with knitted hats such as beanies. They are, however, used for a wide range of other caps. A lot of classic hats are either part wool or are 100% woolen. They are also a standard component of a considerable number of baseball hats. You will also find wool a popular fabric in making berets.

    Wool, however, remains the most suitable fabric for winter hats. They have a higher capability of keeping you warm whenever you step out in those cold winter days.

    Did you know that cashmere is wool obtained from goats? Yes, and it is popular in making fedoras.

    On the downside, a surprising fact is that wool is known to make hair brittle. It absorbs moisture from the hair, leaving the hair dry, lifeless, and fragile. If you love healthy hair, you may want to line your hair with a satin cap before putting on a woolen hat.


    Cotton is one of the natural fibers used in making hats. However, a lot of hats are not 100% cotton. Pure cotton is a bit expensive compared to synthetic fibers. For this reason, they are popular in putting embroideries and logos on caps.

    The soft and breathable material makes cotton a darling to hat lovers. Besides, cotton is hypoallergenic. With cotton hats, you will never experience skin irritation.


    Cotton is also excellent when it comes to controlling moisture and insulation. Their ability to absorb moisture makes it suitable for making the headbands of caps. Unfortunately, cotton is not as durable as synthetic fibers, such as polyester. This is why it is often blended with manufactured fibers to boost its durability.


    Natural fiber extracted from the flax plant, linen is often compared to cotton for its softness and breathability. Therefore, linen hats are very comfortable to wear in summer/hot climates. Linen newspaper boy hats are very comfortable and elegant looking.


    Aside from making a strong statement, a leather hat is a long-term investment in your wardrobe. Extremely durable, leather hats breathe easy and can complement any outfit with suede options, or the classic oily finish of a leather cowboy hat.


    Polyester is a type of synthetic fiber that's made from recycled plastic. It is often used as a primary component in caps.

    Not only is it durable, but it's resistant to water and abrasions. It also has moisture-wicking properties, which allows it to pull sweat away from the skin.

    In other words, you'll remain dry, even during exercise.


    Want something thin and lightweight? Consider nylon.

    A man-made textile, it is similar to polyester in that it comes from plastics. Highly breathable, it will feel cool on a hot summer's day.


    On top of all that, nylon is easy to care for. Did we also mention that it's resistant to shrinkage?

    Straw material

    Straw is a material made by weaving or braiding dried fibers taken from plants. There are a number of plant fibers that are used this way like bamboo, wheatgrass, papyrus reeds, and sisal.

    Abaca straw and hemp straw are the most common of these used in hat making. Paper straws made of cellulose are also increasingly being used in hat making.

    The fibers are plaited or woven into different shaped crowns and brims. Even today straw hats are made by hand weaving and the quality of these hats are dependant on the tightness and quality of the weaving, and the experience of the weaver. Straw hats are fashionable in protecting your head from the fierce sun rays during summer.

    Hats made out of these straws are strong, durable, and water-resistant. But this is only for natural straw. You have to be careful that you have a natural straw – paper straw hats may not be as water-resistant or durable.

    Best Fabric For Baseball Caps

    This is probably a toss-up as both cotton and polyester present a strong case for being the best fabrics for baseball caps. Polyester has already stated its case in the previous section so this one will focus on the benefits of using cotton.

    First, cotton is soft and comfortable. Your head should not hurt even if the game goes into extra innings. Second, cotton is very durable. That is a quality you always want in a baseball cap.

    Third, it is a versatile fabric that allows you to do a lot of things to your cap without ruining the integrity of the fabric. The fabric allows you to dye it a different color if you want. Finally, cotton is also very absorbent, a quality that probably helps this fabric edge out polyester as being the best for baseball caps.

    No Matter the Material – We've Got Your New Cap